Tool and mold making
Competencies & Capabilities

Precision capabilities for complex manufacturing programmes

From mould and die design to injection moulding, high-speed stamping, finishing, and quality validation — MacPro brings the complete technical chain under one disciplined roof. We make what the customer needs.

One

Tooling + production

QMS

Certified quality system

Full

Prototype to SOP

Built to your drawing. Delivered to your timeline.

MacPro is a contract manufacturer. We do not have a fixed product catalogue — we have a disciplined capability set. Every component, mould, die, and assembly we produce is engineered to the customer's drawing, material spec, and quality gate. If it requires precision, we build it.

CNC EDM Machining

High-precision EDM machining for moulds, dies, and critical tooling applications.

Capabilities

  • Makino, Sodick, & AgieCharmilles machines for high precision, reliability, & process stability. Positioning accuracy up to ±0.005 mm for high-precision mould, die, & critical tooling applications.
  • ATC support up to 16 tools enables complex machining with reduced setup time and higher productivity.
  • Integrated System 3R/Erowa automated chucking for fast, repeatable & accurate workpiece positioning.
CNC EDM machining at MacPro

CNC Wire EDM

High-precision wire cutting for intricate profiles, sharp internal corners, and complex geometries.

Capabilities

  • Makino & Mitsubishi CNC Wire EDM machines deliver high precision, reliability, and process stability.
  • Support 0.25 mm and 0.10 mm wire diameters for intricate profiles, sharp internal corners, and complex geometries.
  • Achieve positioning accuracy up to ±0.002 mm for precision tooling and critical components.
CNC Wire EDM at MacPro

Vertical Machining Centre

High-speed VMCs for precision tooling and complex multi-operation machining.

Capabilities

  • Makino, DMG, and Takumi Vertical Machining Centres.
  • 20,000 RPM and 40,000 RPM spindles enable high-speed machining, fine surface finishes, and micro-feature creation. Positioning accuracy up to ±0.005 mm for precision tooling and components.
  • ATC capacity up to 30 tools supports complex multi-operation machining with reduced setup time & higher productivity.
Vertical Machining Centre at MacPro

Surface Grinding

Precision surface grinding for tool steels, hardened steels, and carbide components.

Capabilities

  • Okamoto, Jung, Mitsui, Jones & Shipman — proven capability in machining and finishing tool steels, hardened steels, and carbide components.
  • Advanced surface grinding delivers excellent flatness, parallelism, and dimensional stability, maintaining tolerances ±0.002 mm.
  • Optimized grinding parameters ensure fine surface finish with minimal thermal distortion.
Surface grinding at MacPro

Jig Grinding

Ultra-fine grinding of precision components and micro-features with tight tolerances.

Capabilities

  • High-speed spindles up to 100,000 RPM enable ultra-fine grinding of precision components and micro-features.
  • Achieves dimensional tolerances of ±0.002 mm for critical tooling and precision parts.
  • Expertise in ID & OD grinding ensures superior roundness, concentricity, and surface finish.
Jig grinding at MacPro

Injection Moulding Machines

20+ hydraulic and electric injection moulding machines for precision plastic components.

Capabilities

  • Equipped with 20+ hydraulic and electric injection moulding machines ranging from 50T to 350T.
  • Mould Temperature Controllers capable of up to 200°C.
  • Proven capability in moulding PEEK, ULTEM (PEI), and other high-performance engineering plastics requiring precise temperature and process control.
Injection moulding machines at MacPro

High-Speed Stamping

High-speed presses for mass production of precision stamped components.

Capabilities

  • Bruderer 30-Ton and Kyori 40-Ton high-speed presses, ensuring excellent accuracy and repeatability.
  • Operating at speeds up to 800 strokes per minute (SPM) for mass production of precision stamped components.
  • High SPM capability significantly shortens cycle time and increases output, supporting large-volume production.
High-speed stamping at MacPro

Design Centre

Centralized CAD/CAM facility with advanced mould & die design capabilities.

Capabilities

  • Centralized CAD/CAM facility with advanced mould & die design capabilities, including reverse engineering support.
  • Proficient in Creo, Siemens NX, SolidWorks, and VISI.
  • In-house mould flow analysis using Moldex3D. Advanced manufacturing supported by Cimatron, PowerMill, & CAD Macro.
Design centre at MacPro

Design, manufacture, produce, validate

Tooling & Design

Precision plastic injection moulds

Connector moulds & 2K injection moulds

Progressive stamping dies

Over mould & insert mould

Laser engraving

VA/VE & prototype development

Production

Plastic injection moulding

Insert moulding & over moulding

2K injection moulding

Pad printing & ultrasonic welding

High speed stamping

Progressive sheetmetal forming

How We Operate

One controlled route from RFQ to delivery

Customers do not come to MacPro for a single machine operation. They come for an integrated programme route where design review, tooling, production, finishing, and quality gates stay connected from the first drawing to repeat orders.

Step-by-step programme flow

Seven clear gates from input to shipment

RFQ

Requirement locked

DFM

Manufacturing released

QMS

Quality gate passed

01

Customer requirement

RFQ / Proposals

Submit proposal with clearly defined timelines based on customer requirement.

02

End-to-end coordination

Project Management

Requirement gathering by our experts, coordinating development activities end-to-end as single point of contact.

03

DFM → Approval → Release

Design

Design for manufacturability, approval loops, and release for manufacturing.

04

World class equipment

Manufacturing

Building the elements as per the print with world class equipment and precision tooling.

05

Customer approval

Sampling / Production

Actual production of parts based on customer approval and validated samples.

06

Highest standards

Quality

Adhere to highest quality standards and tests before delivery of the product.

07

Customer timelines

Delivery

Actual delivery of the product based on set customer timelines.

Global quality standards at MacPro

Quality gate

Dimensional control before production confidence

Toolroom accuracy connected to shopfloor repeatability

Tooling, moulding, stamping, and finishing are planned as connected systems. VDA QMC, IATF 16949:2016, ISO 9001:2015, and AS9100D expectations make the route faster to industrialise, easier to maintain, and clearer for customer audits.

Process parameters mapped for repeat runs

Stable output through tooling and production feedback

Pad printing, laser engraving, and welding support

Prototype and VA/VE support before volume release

Certified quality system

Standards that govern how we build, inspect, and release work

Quality First
VDA QMC certification mark

VDA QMC

VDA Quality Management Center

German automotive quality management expectations through VDA QMC discipline.

IATF 16949:2016 certification mark

IATF 16949:2016

Automotive QMS

Automotive quality management system for controlled, repeatable manufacturing.

ISO 9001:2015 certification mark

ISO 9001:2015

Quality Management

International quality management framework for consistent process performance.

AS9100D certification mark

AS9100D

Aerospace QMS

Aerospace quality management standard for high-reliability manufacturing systems.

Certified systems are supported by metrology, documented controls, and release gates.

Audit-ready discipline

Full programme partnership

Engineering and delivery teams coordinate closely — from quoting to SOP+

Design Consultation

DFM, tolerance stack, and tooling cost optimisation before metal is cut.

Prototyping

Bridge tooling and soft-tool iterations for fast learning loops.

Quality Assurance

PPAP-aligned evidence, MSA, run-at-rate documentation, and VDA QMC / IATF / ISO / AS9100D discipline.

Tool Maintenance

Preventive maintenance, spotting, and refurbishment scheduling.

Reverse Engineering

Digitisation of legacy dies and components for spares or upgrades.

Technical Support

Resident engineering during launch phases and ECN cycles.

Industries served

Precision components for markets where failure is not casual

Automotive

Connector parts, covers, moulded inserts, stamped contacts, and launch-ready assemblies.

Healthcare

Controlled moulding and finishing routes for clean, repeatable precision components.

Electronics & electrical

High-accuracy connector moulds, insert moulding, metal forming, and marking support.

Aerospace

Disciplined process planning, traceability, and precision tooling for demanding applications.

Real equipment. Real parts. Real teams.

Visit gallery
CNC and EDM equipment
Precision machined aerospace part
Quality management
Tool assembly process
Stamping equipment

Bring us the drawing, part, or production problem.

Talk to MacPro